KUBAZA
Ibibazo nko gukata no kubaka inkombe ya karbide yinjizwamo hamwe ningamba zo guhangana
2023-09-22

Problems such as chipping and the built-up edge of carbide inserts and corresponding countermeasures


Carbide blade kwambara no gukata impande ni ibintu bisanzwe. Iyo icyuma cya karbide cyambaye, bigira ingaruka kubikorwa byo gutunganya neza neza, gukora neza, ubwiza bwakazi, nibindi.; mugihe umukoresha yitegereje kwambara, agomba guhita asubiza ikibazo. Uburyo bwo gutunganya bwasesenguwe neza kugirango hamenyekane intandaro yo kwambara. Irashobora gusesengurwa uhereye ku ngingo zikurikira:


1. Kwambara hejuru

Kwambara kumpande bivuga gutakaza abrasion kubikoresho kuruhande munsi yo gukata karbide yinjizamo hanyuma igahita iherekeza; ibice bya karbide mubikoresho byakazi cyangwa ibikoresho byakomanze kumurimo bikanda ku gushiramo, hamwe nuduce duto twa Coating peeling hamwe no guterana inkota; ikintu cya cobalt mu cyuma cya karbide amaherezo gitandukana na kasitori ya kirisiti, bikagabanya gufatira kuri karbide bikayitera.

Nigute ushobora gucira urubanza impuzu? Hariho imyenda imwe isa kuruhande rwo gukata, kandi rimwe na rimwe gukuramo ibikoresho byakazi bifata kumutwe, bigatuma ubuso bwambarwa bugaragara nkubunini busanzwe; ibyuma bimwe bivangavanze bigaragara umukara nyuma yo kwambara, naho ibyuma bimwe bigaragara neza nyuma yo kwambara. Umucyo; umukara ni igipfundikizo cyo hasi cyangwa umusingi wicyuma cyerekanwe nyuma yubuso bwakuweho.

Ingamba zo guhangana zirimo: kubanza kugenzura umuvuduko wo kugabanya, kongera kubara umuvuduko wo kuzenguruka kugirango umenye neza, kandi ugabanye umuvuduko wo guca udahinduye ibiryo;

Kugaburira: Ongera ibiryo kuri buri menyo (ibiryo bigomba kuba biri hejuru bihagije kugirango wirinde kwambara neza biterwa nubunini buke bwa chip);

Ibikoresho by'icyuma: Koresha ibikoresho birwanya kwambara. Niba ukoresha icyuma kidafunze, koresha icyuma gisize; reba icyuma cya geometrie kugirango umenye niba gitunganijwe kumutwe uhuye.


2. Impande zacitse

Gukata impande zose ni ibintu bitera gushiramo kunanirwa mugihe uduce duto two gukata twakuweho aho guteshwa agaciro no kwambara. Gukata impande zose bibaho mugihe hari impinduka mumitwaro yingaruka, nko mugukata. Gukata impande zose ni ibisubizo byimirimo idahwitse yimirimo, nkigihe igikoresho ari kirekire cyangwa igihangano kidashyigikiwe bidahagije; icyiciro cya kabiri cyo gukata gishobora nanone gutera byoroshye. Ingamba zo guhangana zirimo: kugabanya igikoresho cyerekanwa uburebure kugeza ku giciro cyacyo gito; guhitamo igikoresho gifite inguni nini yo gutabara; ukoresheje igikoresho gifite uruziga cyangwa ruzengurutse; guhitamo ibikoresho bikaze byo gukata ibikoresho; kugabanya umuvuduko wo kugaburira; Kongera inzira ihamye; kunoza ingaruka zo gukuraho chip nibindi byinshi. Kuzenguruka mu maso: Ibikoresho bifatanye birashobora gutera ibintu nyuma yo gukata, bishobora kurenga impande zubutabazi bwigikoresho hanyuma bigatera ubushyamirane hagati yigitereko cyibikoresho hamwe nakazi; guterana bishobora gutera ingaruka zo guswera zishobora kuganisha kumurimo ukomantaye kumurimo; bizongera umubano hagati yigikoresho nigikorwa cyakazi, bizatera ubushyuhe gutera kwaguka kwubushyuhe, bigatuma isura ya rake yaguka, bikaviramo guhanagura isura.

Ingamba zo guhangana zirimo: kongera inguni yibikoresho; kugabanya impande zingana zingana cyangwa kongera imbaraga zuruhande; no guhitamo ibikoresho hamwe no gukomera.


3. Agace k'ahantu ku cyuma

Mugihe cyo gutunganya ibikoresho bimwe na bimwe byakazi, impande zombi zishobora kubaho hagati ya chip no gukata; inkombe yubatswe ibaho mugihe urwego rukomeza rwibikoresho byakazi byashyizwe kumurongo. Uruhande rwubatswe rwubatswe nuburyo bugira imbaraga bugabanya Ubuso bwaciwe bwuruhande rwubatswe bukomeza gukuramo no kongera guhuza mugihe cyibikorwa. Imbere yimbere nayo ikunze kugaragara rimwe na rimwe kubushyuhe buke bwo gutunganya no kugabanya umuvuduko muke; umuvuduko nyawo wimbere yimbere biterwa nibikoresho bitunganywa. Niba ibikoresho bikomye kumurimo bitunganijwe, nka austenitis Niba umubiri wakozwe mubyuma bidafite ingese, noneho agace ka rake gashobora gutera kwirundanya byihuse mubwimbuto bwaciwe, bikaviramo uburyo bwa kabiri bwo kunanirwa kwangirika kwimbitse.

Ingamba zo guhangana zirimo: kongera umuvuduko wo guca hejuru; kwemeza neza uburyo bukoreshwa bwa coolant; no guhitamo ibikoresho bifite imyuka yumubiri (PVD).


4. Uruhande rwubatswe ku rubavu

Irashobora kandi kugaragara hejuru yuruhande munsi yo gukata igikoresho. Iyo ukata aluminiyumu yoroshye, umuringa, plastike, nibindi bikoresho, impande zombi nazo ziterwa no gusiba bidahagije hagati yakazi nigikoresho; icyarimwe, impande ya Nodules ihujwe nibikoresho bitandukanye byakazi. Buri bikoresho byakazi bisaba umubare uhagije wo kwemererwa. Bimwe mubikoresho byakazi, nka aluminium, umuringa, na plastike, bizagaruka nyuma yo gutema; Isoko yinyuma irashobora gutera ubushyamirane hagati yigikoresho nigikorwa, nacyo gitera ibindi bikoresho byo gutunganya guhuza. Uruhande rwo gukata.

Ingamba zo guhangana zirimo: kongera inguni nyamukuru yubutabazi bwigikoresho; kongera umuvuduko wo kugaburira; no kugabanya impande zizunguruka zikoreshwa muburyo bwo kwitegura.


5. Amashanyarazi

Ubushuhe bwumuriro buterwa nimpinduka zikabije zubushyuhe; niba gutunganya birimo gukata rimwe na rimwe nko gusya, inkombe yo gukata izinjira kandi isohoke ibikoresho byakazi inshuro nyinshi; ibi biziyongera kandi bigabanye ubushyuhe bwakoreshejwe nigikoresho, kandi guhinduka kwubushyuhe bizatera kwaguka no kugabanuka kwububiko bwibikoresho nkuko bishyuha mugihe cyo gukata no gukonja hagati yo gukata; iyo coolant idashyizwe mubikorwa neza, ibicurane bishobora gutera ubushyuhe bwinshi, kwihuta gushushe, kandi bigatera igikoresho kunanirwa vuba. Ubushyuhe bugira uruhare runini mubuzima bwibikoresho no kunanirwa ibikoresho; ubushyuhe bwumuriro nibigaragaza guturika kuri rake no kumpande zuruhande rwo gukata. Icyerekezo cyabo kiri kumurongo ugana kuruhande. Ibice bitangirira ahantu hashyushye hejuru ya rake, mubisanzwe kure yikigero. Hariho intera ntoya hagati yimpande, hanyuma ikagera no mumaso ya rake no hejuru hejuru kumpande; ubushyuhe bwumuriro mumaso ya rake no mumaso yegeranye amaherezo arahuzwa, bikavamo gukata mumaso kumpande zo gukata.

Ingamba zo guhangana zirimo: guhitamo ibikoresho byo gukata birimo tantalum karbide (TAC) ibikoresho fatizo; ukoresheje coolant neza cyangwa kutayikoresha; guhitamo ibikoresho bikarishye bigezweho, nibindi

 

 


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